Carbon Fiber Exhaust Heat Shield Manufacturer in China
Carbon fiber exhaust heat shields are protective components installed around the motorcycle exhaust system to reduce heat emitted from the exhaust pipe, prevent burns, and enhance the vehicle's performance and appearance. Carbon fiber boasts excellent heat insulation properties while being extremely lightweight. We utilize high-strength T700/T800 Toray carbon fiber and precision high-pressure molding processes, ensuring the product maintains rigidity, heat resistance, and structural stability even under prolonged high-temperature environments.
Carbon World offers universal models and OEM/ODM custom mold services, compatible with various exhaust systems from BMW, Yamaha, Honda, Kawasaki, Ducati, Suzuki, KTM, and others. Sizes, surface textures, and installation methods can be customized to your needs. With over 15 years of manufacturing experience, fast delivery times, and stable export capabilities, we provide reliable solutions for global wholesalers, retailers, aftermarket shops, and motorcycle parts brands. Whether for mass production or custom development, our professional factory capabilities provide you with trustworthy quality.
Carbon Fiber Exhaust Heat Shield Specifications
1. BMW
Carbon Fiber Heat Shield
• Model: 2021-2023 BMW R1250RS
• Material: 100% Carbon Fiber
• Molding Process: Injection Molding
• Weave: Plain Weave/Twill Weave/Forged/Diamond Carbon Fiber
• Packaging: Standard Carton Packaging/Custom Packaging
• ODM and OEM
• More Carbon Fiber Motorcycle Parts Can Be Customized
Send Inquiry Now
Carbon Heat Shield
• Model: 2021-2024 BMW S1000R
• Material: 100% Carbon Fiber
• Molding Process: Injection Molding
• Weave: Plain Weave/Twill Weave/Forged/Diamond Carbon Fiber
• Packaging: Standard Carton Packaging/Custom Packaging
• ODM and OEM
• More Carbon Fiber Motorcycle Parts Can Be Customized
Send Inquiry Now
Carbon Fiber Exhaust Heat Shield
• Model: 2019-2022 BMW S1000RR
• Material: 100% Carbon Fiber
• Molding Process: Injection Molding
• Weave: Plain Weave/Twill Weave/Forged/Diamond Carbon Fiber
• Packaging: Standard Carton Packaging/Custom Packaging
• ODM and OEM
• More Carbon Fiber Motorcycle Parts Can Be Customized
Send Inquiry Now
Carbon Motorcycle Exhaust Heat Shield
• Model: BMW F900R F900XR 2020+ 2023
• Material: 100% Carbon Fiber
• Molding Process: Injection Molding
• Weave: Plain Weave/Twill Weave/Forged/Diamond Carbon Fiber
• Packaging: Standard Carton Packaging/Custom Packaging
• ODM and OEM
• More Carbon Fiber Motorcycle Parts Can Be Customized
Send Inquiry Now
2. Yamaha
Carbon Fiber Heat Shield
• Model:2015-2019 Yamaha R1 R1M
• Material: 100% Carbon Fiber
• Molding Process: Injection Molding
• Weave: Plain Weave/Twill Weave/Forged/Diamond Carbon Fiber
• Packaging: Standard Carton Packaging/Custom Packaging
• ODM and OEM
• More Carbon Fiber Motorcycle Parts Can Be Customized
Send Inquiry Now
Carbon Heat Shield
• Model: 2016-2021 Yamaha MT10 FZ10
• Material: 100% Carbon Fiber
• Molding Process: Injection Molding
• Weave: Plain Weave/Twill Weave/Forged/Diamond Carbon Fiber
• Packaging: Standard Carton Packaging/Custom Packaging
• ODM and OEM
• More Carbon Fiber Motorcycle Parts Can Be Customized
Send Inquiry Now
Carbon Fiber Exhaust Heat Shield
• Model:2017-2024 Yamaha TMAX 530 560
• Material: 100% Carbon Fiber
• Molding Process: Injection Molding
• Weave: Plain Weave/Twill Weave/Forged/Diamond Carbon Fiber
• Packaging: Standard Carton Packaging/Custom Packaging
• ODM and OEM
• More Carbon Fiber Motorcycle Parts Can Be Customized
Send Inquiry Now
Carbon Motorcycle Exhaust Heat Shield
• Model: 2013-2016 Yamaha MT09 FZ09
• Material: 100% Carbon Fiber
• Molding Process: Injection Molding
• Weave: Plain Weave/Twill Weave/Forged/Diamond Carbon Fiber
• Packaging: Standard Carton Packaging/Custom Packaging
• ODM and OEM
• More Carbon Fiber Motorcycle Parts Can Be Customized
Send Inquiry Now
3. KTM
Carbon Fiber Heat Shield
• Model: KTM 1290 Super Duke R 2020+
• Material: 100% Carbon Fiber
• Molding Process: Injection Molding
• Weave: Plain Weave/Twill Weave/Forged/Diamond Carbon Fiber
• Packaging: Standard Carton Packaging/Custom Packaging
• ODM and OEM
• More Carbon Fiber Motorcycle Parts Can Be Customized
Send Inquiry Now
Carbon Heat Shield
• Model: 2018-2024 KTM 790 890
• Material: 100% Carbon Fiber
• Molding Process: Injection Molding
• Weave: Plain Weave/Twill Weave/Forged/Diamond Carbon Fiber
• Packaging: Standard Carton Packaging/Custom Packaging
• ODM and OEM
• More Carbon Fiber Motorcycle Parts Can Be Customized
Send Inquiry Now
Carbon Fiber Exhaust Heat Shield
• Model: 2020+ KTM 1290
• Material: 100% Carbon Fiber
• Molding Process: Injection Molding
• Weave: Plain Weave/Twill Weave/Forged/Diamond Carbon Fiber
• Packaging: Standard Carton Packaging/Custom Packaging
• ODM and OEM
• More Carbon Fiber Motorcycle Parts Can Be Customized
Send Inquiry Now
Carbon Motorcycle Exhaust Heat Shield
• Model: KTM 690 Enduro SMC 2008 – 2018
• Material: 100% Carbon Fiber
• Molding Process: Injection Molding
• Weave: Plain Weave/Twill Weave/Forged/Diamond Carbon Fiber
• Packaging: Standard Carton Packaging/Custom Packaging
• ODM and OEM
• More Carbon Fiber Motorcycle Parts Can Be Customized
Send Inquiry Now
4. Kawasaki
Carbon Fiber Heat Shield
• Model: 2014+ Kawasaki Z1000
• Material: 100% Carbon Fiber
• Molding Process: Injection Molding
• Weave: Plain Weave/Twill Weave/Forged/Diamond Carbon Fiber
• Packaging: Standard Carton Packaging/Custom Packaging
• ODM and OEM
• More Carbon Fiber Motorcycle Parts Can Be Customized
Send Inquiry Now
Carbon Heat Shield
• Model: 2015-2024 Kawasaki Ninja H2 H2R
• Material: 100% Carbon Fiber
• Molding Process: Injection Molding
• Weave: Plain Weave/Twill Weave/Forged/Diamond Carbon Fiber
• Packaging: Standard Carton Packaging/Custom Packaging
• ODM and OEM
• More Carbon Fiber Motorcycle Parts Can Be Customized
Send Inquiry Now
Carbon Fiber Exhaust Heat Shield
• Model: 2020-2024 Kawasaki Ninja ZX-25R
• Material: 100% Carbon Fiber
• Molding Process: Injection Molding
• Weave: Plain Weave/Twill Weave/Forged/Diamond Carbon Fiber
• Packaging: Standard Carton Packaging/Custom Packaging
• ODM and OEM
• More Carbon Fiber Motorcycle Parts Can Be Customized
Send Inquiry Now
Carbon Motorcycle Exhaust Heat Shield
• Model: 2021-2024 Kawasaki Z H2
• Material: 100% Carbon Fiber
• Molding Process: Injection Molding
• Weave: Plain Weave/Twill Weave/Forged/Diamond Carbon Fiber
• Packaging: Standard Carton Packaging/Custom Packaging
• ODM and OEM
• More Carbon Fiber Motorcycle Parts Can Be Customized
Send Inquiry Now
5. Other Brands
Carbon Fiber Heat Shield
• Model: 2021+ Harley Davidson Sportster S 1250 1250S
• Material: 100% Carbon Fiber
• Molding Process: Injection Molding
• Weave: Plain Weave/Twill Weave/Forged/Diamond Carbon Fiber
• Packaging: Standard Carton Packaging/Custom Packaging
• ODM and OEM
• More Carbon Fiber Motorcycle Parts Can Be Customized
Send Inquiry Now
Carbon Heat Shield
• Model: 2021+ Harley Davidson Sportster S 1250
• Material: 100% Carbon Fiber
• Molding Process: Injection Molding
• Weave: Plain Weave/Twill Weave/Forged/Diamond Carbon Fiber
• Packaging: Standard Carton Packaging/Custom Packaging
• ODM and OEM
• More Carbon Fiber Motorcycle Parts Can Be Customized
Send Inquiry Now
Carbon Fiber Exhaust Heat Shield
• Model: 2021-2024 Honda CBR1000RR-R
• Material: 100% Carbon Fiber
• Molding Process: Injection Molding
• Weave: Plain Weave/Twill Weave/Forged/Diamond Carbon Fiber
• Packaging: Standard Carton Packaging/Custom Packaging
• ODM and OEM
• More Carbon Fiber Motorcycle Parts Can Be Customized
Send Inquiry Now
Carbon Motorcycle Exhaust Heat Shield
• Model: 2014-2018 Honda CB650F/CBR650F/ 2019-2024 CB650R/CBR650R
• Material: 100% Carbon Fiber
• Molding Process: Injection Molding
• Weave: Plain Weave/Twill Weave/Forged/Diamond Carbon Fiber
• Packaging: Standard Carton Packaging/Custom Packaging
• ODM and OEM
• More Carbon Fiber Motorcycle Parts Can Be Customized
Send Inquiry Now
Carbon Fiber Heat Shield
• Model: Aprilia RSV4 TUONO V4 2021+
• Material: 100% Carbon Fiber
• Molding Process: Injection Molding
• Weave: Plain Weave/Twill Weave/Forged/Diamond Carbon Fiber
• Packaging: Standard Carton Packaging/Custom Packaging
• ODM and OEM
• More Carbon Fiber Motorcycle Parts Can Be Customized
Send Inquiry Now
Carbon Heat Shield
• Model: 2021-2023 Aprilia GPR250R
• Material: 100% Carbon Fiber
• Molding Process: Injection Molding
• Weave: Plain Weave/Twill Weave/Forged/Diamond Carbon Fiber
• Packaging: Standard Carton Packaging/Custom Packaging
• ODM and OEM
• More Carbon Fiber Motorcycle Parts Can Be Customized
Send Inquiry Now
Carbon Fiber Exhaust Heat Shield
• Model: Ducati Panigale V4 V4S V4R 2018+
• Material: 100% Carbon Fiber
• Molding Process: Injection Molding
• Weave: Plain Weave/Twill Weave/Forged/Diamond Carbon Fiber
• Packaging: Standard Carton Packaging/Custom Packaging
• ODM and OEM
• More Carbon Fiber Motorcycle Parts Can Be Customized
Send Inquiry Now
Carbon Motorcycle Exhaust Heat Shield
• Model: DUCATI Panigale V4 V4S 2025
• Material: 100% Carbon Fiber
• Molding Process: Injection Molding
• Weave: Plain Weave/Twill Weave/Forged/Diamond Carbon Fiber
• Packaging: Standard Carton Packaging/Custom Packaging
• ODM and OEM
• More Carbon Fiber Motorcycle Parts Can Be Customized
Send Inquiry Now
All carbon fiber fairings are 100% customizable. If your preferred specification is not listed, please do not hesitate to contact Carbon World with your specific requirements.
Key Features Of Carbon Fiber Motorcycle Exhaust Heat Shield
• Superior Heat Protection:
The Carbon Fiber Exhaust Heat Shield utilizes premium high-performance carbon fiber to significantly reduce heat radiation from the exhaust pipe surface, effectively preventing burns to the rider and rear passenger, while providing durable and reliable high-temperature protection for delicate components around the vehicle.
• Extremely Lightweight Design:
The Carbon Fiber Exhaust Heat Shield uses aerospace-grade Toray T700/T800 carbon fiber, combined with a precision structural design, achieving extreme lightweight while ensuring ultra-high strength.
• Excellent Structural Stability:
Through a multi-layered carbon fiber design and high-temperature molding process, the product maintains excellent rigidity under continuous high-temperature environments, exhibiting superior resistance to deformation and aging, resulting in a longer service life.
• ODM and OEM:
We provide customization services for many internationally renowned motorcycle brands, including Yamaha, Honda, Kawasaki, Ducati, BMW, and Suzuki, adapting to various exhaust pipe types, offering 3K twill and UD unidirectional carbon fiber textures, and also providing personalized customization according to customer needs.
• Convenient installation experience:
Adopting a modular installation solution, it offers two installation methods: bolt fixing and quick clamp. No professional tools or complicated modifications are required, and assembly can be completed in three steps.
Use Scenarios of Carbon Fiber Exhaust Heat Shield
Our line of OEM and custom carbon fiber motorcycle fairings is meticulously crafted using sophisticated, advanced autoclave technology. Each fairing is meticulously engineered for a perfect fit, lightweight performance, and a unique visual impact. Whether you need an OEM replacement, race-grade panels, or a personalized design, CarbonWorld offers superior quality for every vehicle. We have produced complete vehicle packages for many major international brands, including: BMW (BMWS1000RR, BMWM1000RR, BMW1250ADV, BMWM1000RR, BMWS1000XR), Kawasaki (Kawasaki ZH2, Kawasaki Z900, Kawasaki Z1000, Kawasaki H2R), YAMAHAR (YAMAHAR XMAX300, YAMAHAR 560, YAMAHAR1 R1M, YAMAHARR3), Ducati (Ducati Panigale V4S, Ducati Streetfighter V4, Ducati Multistrada V4, Ducati Superleggera V4), KTM, Apulia, Honda and more.
Carbon Fiber Heat Shield Display
Cooperative Partner
Carbon Fiber vs Aluminum vs Stainless Steel Heat Shields
|
Feature |
Carbon Fiber |
Aluminum |
Stainless Steel |
|
Weight |
Ultra-light |
Lightweight |
Heavy |
|
Heat Insulation |
Excellent |
Moderate |
Good but retains heat |
|
Durability |
High rigidity |
Fair |
Extremely durable |
|
Temperature Resistance |
High |
Medium |
Very high |
|
Aesthetic Appeal |
Premium 3K/UD texture and other custome |
Basic |
Industrial look |
|
Corrosion Resistance |
Strong |
Moderate |
Very strong |
|
Cost |
Higher |
Low |
Medium |
Manufacturing Process of Carbon Fiber Heat Shield
Product Design (3D Modeling / CAD): Engineers design the heat shield using CAD, SolidWorks, and other 3D software, defining the thickness, curvature, mounting points, and overall geometry.
Mold Making / Tooling Production: Based on the 3D data, high-precision molds are produced. Customers may choose CNC-machined aluminum molds, high-temperature resin molds, steel molds, or tooling-board molds. The accuracy of the mold directly influences the final product quality.
Mold Preparation: The mold is thoroughly cleaned, polished, coated with release agents, and inspected to ensure there are no surface defects.
Carbon Fiber Cutting & Lay-Up: Using professional cutting equipment or laser cutters, T700/T800 carbon fiber prepreg is precisely cut according to structural analysis. Skilled technicians then hand-lay each layer at specific angles, optimizing rigidity and heat resistance through directional lamination.
Resin Infusion: The carbon layers are bonded either through resin infusion or by using high-performance prepreg materials, ensuring strong adhesion between fiber layers.
High-Pressure / Vacuum Molding: The part is cured using an autoclave or vacuum compression under controlled temperature and pressure, eliminating air bubbles and enhancing overall strength.
Demolding: After the curing cycle, the formed part is carefully removed from the mold and undergoes an initial inspection to confirm that no visible defects are present.
CNC Trimming: A 5-axis CNC machine performs precision trimming, milling, mounting holes, and refining contours to ensure perfect fitment across various motorcycle models.
Surface Finishing: A glossy or matte clear coat is applied, followed by detailed polishing to highlight the carbon fiber weave.
Final Quality Control (QC): The strict QC process evaluates dimensional accuracy, installation alignment, surface finish, heat resistance, and mechanical strength. Only fully qualified parts proceed to the packaging stage.
Installation Guide Of Carbon Heat Shield
Ensure the exhaust pipe is completely cooled. Clean the installation area to remove dust, oil, and residue for a better fit.
Cover the outside of the exhaust pipe with the carbon fiber heat shield, aligning it with the installation position. Ensure it does not contact moving parts and completely covers the high-temperature area.
Use the provided stainless steel clamps or bolts, depending on the product configuration. Tighten evenly and gradually from both sides, avoiding localized pressure on the carbon fiber surface.
Check that the heat shield is tightly fitted and securely fixed to the exhaust pipe, ensuring there is no looseness or vibration. If necessary, make final torque adjustments.
Start the engine and let it idle for a few minutes to confirm that the heat shield remains stable under thermal expansion and does not directly contact the exhaust pipe.
Why Choose Us?
Professional Customization, Not Simple Mass Production
We focus on providing you with in-depth customized solutions for carbon fiber motorcycle products. Starting from the design stage, we can develop products one-to-one according to your model and performance requirements, ensuring that every product meets your customized needs. We support ODM and OEM.
Superior Efficiency, Worry-Free Operation
With an optimized supply chain and lean production system, we promise fast delivery and stable supply. We can not only respond promptly to your urgent needs but also ensure the reliability and planning of long-term cooperation, helping you operate efficiently.
Factory Direct Supply, Achieving Ultimate Value
As a professional carbon fiber product factory, we eliminate all intermediate links and additional costs. This not only means you will get more competitive prices but also ensures that every step from raw materials to finished products is under strict quality control, achieving a perfect balance between cost-effectiveness and superior quality.
Partnership, Empowering Long-Term Development
We provide not only products but also professional services and long-term support. From initial technical consultation and installation guidance to ongoing after-sales maintenance, our expert team is always your reliable strategic partner, committed to empowering your business or riding life with comprehensive services and creating long-term value together.
FAQ
Q: Does the carbon fiber heat shield really insulate against heat?
A: Yes. Carbon fiber has a very low thermal conductivity, making it more effective at blocking heat transfer than aluminum alloy, significantly reducing exhaust pipe radiant heat and protecting your legs, clothing, and surrounding parts.
Q: Will the carbon fiber discolor or melt at high temperatures?
A: No. High-quality T700/T800 carbon fiber combined with high-temperature resistant resin can withstand extremely high exhaust temperatures without yellowing, fading, or deforming.
Q: Is the product universal or vehicle-specific?
A: We offer both universal and vehicle-specific versions. Universal clamps fit most vehicles, and custom designs are also available for brands such as Yamaha, Kawasaki, Honda, Ducati, and BMW.
Q: Is installation difficult?
A: Installation is very simple; most riders can complete it in just a few minutes. The heat shield is secured with the included stainless steel clamps or bolts.
Q: Will the heat shield loosen or vibrate over time?
A: No. With proper installation and regular inspection, carbon fiber heat shields remain stable and will not loosen.
Q: Do you support OEM or custom orders?
A: Yes. We offer OEM/ODM services, including mold making, size customization, texture selection, surface treatment, and logo customization.
Q: How to clean and maintain the carbon fiber surface?
A: Use a mild detergent and water. Avoid using strong acids, alkalis, or abrasive abrasives. Glossy or matte surfaces can maintain their texture with regular care.
Q: Is carbon fiber better than aluminum alloy or stainless steel?
A: Carbon fiber offers significant advantages in weight, heat insulation, and appearance, making it the preferred upgrade material for high-end motorcycles.
Leading carbon fiber exhaust heat shield manufacturer and supplier in China, specializing in high-quality carbon fiber products with OEM/ODM services. Our factory offers carbon bike rims, fairings, and custom carbon fiber solutions for sports, automotive, and industrial use. Contact us for a quote.
